Metallurgical Failure Analys&Prevention

This course focuses on understanding the root causes of metal component failures and the methods to prevent them. Participants will learn how to analyze failure mechanisms, interpret metallurgical data, and apply preventive strategies in industrial applications.

Course Objectives:

By the end of this course, participants will be able to:

• Understand key failure modes in metals (fatigue, corrosion, creep, etc.)

• Conduct root cause failure analysis

• Apply metallurgical principles to diagnose failures

• Utilize laboratory techniques such as fractography and microstructural analysis

• Recommend prevention and mitigation techniques

• Improve material selection and design strategies

Who Should Attend:

• Maintenance Engineers

• Quality Control Engineers

• Mechanical & Materials Engineers

• Plant Supervisors

• Technical Inspectors

• Professionals involved in asset integrity and reliability

Course Duration:

3 Days

Training Language:

English (Bilingual support in Arabic available upon request)

Course Contents:

Module 1: Introduction to Failure Analysis

• Importance of failure analysis

• Common failure types and industry examples

• Role of metallurgy in failure investigation

Module 2: Failure Mechanisms

• Fatigue and fracture

• Corrosion types (pitting, stress-corrosion cracking, etc.)

• Creep and wear failures

Module 3: Investigative Techniques

• Visual inspection

• Microscopy (optical, SEM)

• Fractography

• Non-destructive testing (NDT)

Module 4: Case Studies & Laboratory Analysis

• Real-world failure case studies

• Sample collection and handling

• Microstructure interpretation

• Root cause determination

Module 5: Prevention & Best Practices

• Material selection and treatment

• Design improvements

• Environmental considerations

• Maintenance and monitoring programs

  For Further Query and assistance feel free to reach us.

  E: Contracts@najmaconsultancy.com