Machinery Vibration & Condition Monitoring

Course Overview

Vibration monitoring and analysis are useful tools for predicting incipient mechanical, electrical, and process-related problems within plant equipment, machinery, and continuous-process systems.  Therefore, they are the most often used predictive maintenance technologies. Vibration analysis can provide the means to first schedule maintenance and ultimately to eliminate the need for corrective maintenance tasks.

This course is designed to provide a broad understanding of vibration monitoring and advanced techniques for vibration analysis, data interpretation, and problem correction & vibration control are discussed.  . 

Course Objective

After completing this Course, Participants will be able to:

• Vibration Measurements
• Vibration Analysis
• Machinery Monitoring
• Maintenance
• Troubleshooting

Who should attend?

This seminar is directed towards Supervisors, Team Leaders and Managers in Maintenance, Engineering and Production.  The seminar will also benefit anyone who wishes to update themselves on Predictive Maintenance Technologies and Failure Analysis techniques, as well as those who have to judge the suitability of these technologies for their needs, and learn how to implement them for the benefit of their organisations.

Course Outlines

DAY 1: Introduction to Vibration

• Definition of condition monitoring/predictive maintenance
• Source of vibration
• Parameters Used for Detection of machine Faults
• Basic Vibration Theory
• Vibration displacement, velocity, acceleration and frequency
• Phasing of periodic motions
• Maintenance decision based on the vibration levels

DAY 2: Vibration Measurement

• Characteristics of Rotating Equipment Vibration
• Causes of Vibration in Rotating Equipment
• Data acquisition procedures
• Types of transducers
• Transducer selection
• Transducer Mounting
• Accelerometer
• Vibration meters and Vibration Analyzers

DAY 3: Vibration Analysis

• Vibration severity chart
• Baseline data
• Modulation and Demodulation
• Frequency analysis techniques
• FFT Analyzer and data collector

DAY 4: Using Vibration to diagnose Machinery Faults

• Misalignment
• Eccentricity
• Bent shaft
• Shaft crack
• Mechanical looseness
• Bearing faults
• Rotor rub
• Gear faults

DAY 5: Applications

• Computer application in vibration measurements
• Computer application in vibration analysis
• Case history
• Questions/Discussion and Conclusion

   

  🗓 Course Duration: 5 Days
  🗣 Language: English (Bilingual explanation in Arabic available upon request)
  📍 Format: Instructor-led with presentations, documents, and hands-on workshop exercises

  For Further Query and assistance feel free to reach us.

  E: Contracts@najmaconsultancy.com