Machinery Failure Analysis and Prevention & Troubleshooting

About Course

This practical course offers a structured approach to diagnosing faults and preventing failures in machinery used across industries such as power generation, manufacturing, process, and pharmaceuticals. Participants will explore real case studies, examine failed components, and learn to apply tools like Root Cause Failure Analysis (RCFA) and vibration analysis. The training emphasizes systematic troubleshooting, vendor reliability review, and continuous reliability improvement.

Key Objectives

By the end of the course, participants will be able to:

Identify common and overlooked causes of machinery failure
Apply metallurgical and vibration analysis techniques
Analyze failed components (bearings, seals, gears, etc.)
Improve machinery reliability through redesign and optimized maintenance
Use RCFA and structured troubleshooting strategies
Enhance workflows using automation tools like Power Automate

Target Audience

Designed for maintenance engineers, technicians, and supervisors working in refining, petrochemicals, chemicals, power plants, food, pharma, and utility sectors.

Course Details

Language: English (with bilingual support in Arabic if needed)
Duration: 5 Days

Course Modules (Condensed)

Failure Analysis System – Common causes, overlooked contributors
Metallurgical Failure Analysis – Shafts, bolted joints, stress factors
Component Reliability – Bearings, seals, gears, coupling failures
Vendor Reliability Review – Pump/compressor selection & analysis
Troubleshooting Matrix – Pumps, compressors, turbines, engines
Vibration Analysis Overview – Monitoring tools, common problems
Structured Problem Solving – RCFA, automation in process improvement
Failure Case Reviews & Exams – Practical analysis of failed parts
Technical Interaction & Maintenance – PMT team roles, turnaround, predictive vs preventive

For Further Query and assistance feel free to reach us.

E: Contracts@najmaconsultancy.com